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TURN ANY FACTORY INTO A SMART FACTORY WITH

SmartEye

SCALABLE, AFFORDABLE, SMART

SmartEye

SmartEYE™  offers immediate ROI by eliminating production waste and delays and identifying resource inefficiencies starting on Day 1. Start with Level 1 (SmartEYE™ Factory Flow SaaS) to organize and analyze where waste and delays are happening. Once you are ready, add Level 2 to one or more machines, to track machine usage, energy waste and problematic machinery. If one or more machines are experiencing routine downtime, graduate to Level 3 so you can pinpoint downtime and product quality issues at the machine-feature level, as well as implement predictive maintenance. This is how the multi-billion-dollar enterprises run lean, and now all of this technology is available to manufacturers of all sizes.

How Well Do You Know Your Factory?

  • Is the production schedule being met?
  • Do we have all of the components and subsystems ready for a final product production run?
  • How can I gauge employee efficiency?
  • How can I incentivize employees to do thier best every day?
  • How can I ensure consistent product output?
  • How can I pinpoint exactly what went wrong in the process when the output isn’t as expected?
  • How can I pinpoint machine profile deviations in real-time?
  • When is the best time to perform maintenance on my equipment?
  • Should my machine maintenance schedule differ for different aspects of my machines?
  • How do I track energy efficiency?
  • Can I confirm production compliance for certification programs?
  • Is it possible to get real-time factory-floor data sent to my ERP, MRP, MES or other business intelligence software solution?
StockCake-A professional factory worker

The Answers Require Data

Answering these questions takes a lot of data, which is where SmartEYE™ can help

Level 1:

Track Production Progress, Resource Efficiency and BOM Shortages, all in Real-Time

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Level 2:

Track Production Progress, Resource Efficiency, BOM Shortages, Machine Usage, Machine Uptime/Downtime and Energy Cost per Machine, all in Real- Time

Level 3:

Track Production Progress, Resource Efficiency, BOM shortages., Machine Usage, Machine Uptime/Downtime, Machine Functionality (for profile deviations and predictive maintenance), Product Quality, Energy Cost per Machine and Environmental Conditions Affecting Product Quality and/or Machine Functionality, all In Real-Time

What Will I Need To Deploy SmartEYE™?

All you need is SmartEYE™ and a computer for entering data and viewing reports

  • No Changes to Your Equipment
  • No Changes to Your Processes
  • No Interruption in Production
  • No Internal IT Staff Required

What Is

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How To Improve Product Quality And Reduce Costs With

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SmartEYE™ PROVIDES A TRUE 360 DEGREE VIEW OF OPERATIONS

ONCE INTEGRATED, ALL YOU NEED IS A COMPUTER TO ACCESS HUNDREDS OF DATA POINTS

MONITOR,
TAKE ACTION,
SAVE MONEY AND GROW!

Equipment

  • Builds a machine model, then sends real-time alerts for deviations affecting product quality/output
  • Monitors equipment feature functionality for predictive maintenance
  • Monitors machine usage for accurate production scheduling
  • Calculates exact product cost incl. energy usage

Environmental

  • Monitors plant environmental conditions (temperature, humidity, pressure), and shows correlations to equipment functionality and product output/quality

Product

  • Confirms all desired KPIs of product quality including, without limitation, yield, temperature, pressure, weight, balance
  • Tracks production time and cost (including energy usage)
  • Compares equipment efficiencies with different materials
  • Confirms source of any product or production deviations
  • Runs simulations to determine the impact of changes to any monitored equipment or processes

Personnel

  • Monitors task length
  • Runs efficiency models with staff changes
  • Compares efficiency of personnel performing similar tasks

Make Accurate and Precise Decisions

  • Modify processes, personnel and/or environmental conditions to get consistent and optimal product output
  • Cut expenses and increase margins with modifications to equipment, processes or personnel
  • Extend the life of machines by running at optimal times with optimal settings engaged, and taking advantage of predictive maintenance
  • Implement operational, resource utilization and energy efficiencies with no interruption to production
  • Access Real-time data at the line, cell and plant level using distributed dashboards
  • Implement actionable intelligence for management integrated to corporate BI (ERP systems)
  • Access custom analytics, KPIs, dashboards and AI/ML algorithms for processing data
  • Save up to 20% in operational costs with continuous process improvements

ECTRON IS A ONE-STOP OEM FOR SmartEYE™

You provide your operational and financial goals. Ectron provides:

Hardware
Software
Customization
Integration

HOW IT WORKS

01

Just Place Our Intelligent Edge Node On The Factory Floor

 

02

Connect Machines

 

03

Start Collecting Data

(with Hands-off Machine Learning)

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HOW WE STACK UP

Feature
Level 3
Control System + Software
Data Analytics Software Providers
Collects data from SCADA and control systems (e.g., PLC, DCS etc.)
Collects data from auxiliary equipment and accessories affecting equipment functionality
Collects environmental data affecting equipment functionality and product quality
Aggregates data from disparate control systems for true 360-Degree view of operations
Edge data analytics for data aggregation / filtering, affordability, <10 micro-seconds control response time
Can supplement existing IoT infrastructure
Affordable for medium & small manufacturers (who comprise 90% of manufacturers)

RELATED PRODUCTS

Intelligent Edge Node

Edge Computer ECT-ECI

Server Class Computer ECT-MAN

How Does It Work?

You tell us what problem you are trying to solve, what data you need to solve it and we will create a custom SmartEYE™ solution. 

  • Installed in 1 day
  • No changes to your equipment
  • ERP, MRP, MES, Business Intelligence Software Integration Available
  • Works with or without the Cloud (w. Edge Data Analytics)
  • Zero-Code (No IT Staff required)
  • No interruptions to production
  • End-to-End or Aggregate, Supplement Existing IoT Solutions
  • Tab TitleStarting at $300/machine/month (with volume discounts)